Ko'olau Amateur Radio Club

Tuner

 

 

KARC Tuner Project (update 2012)

With 2012 Field Day coming up, a number of KARC decided to build antenna tuners for themselves, Based on the 2010 BOM a new build project was formed five interested members. Kimo, KH7U, agreed to handled procurement for the group.
In the two intervening years costs had increased and alternative vendors identified. Kimo did a good job of reducing the number of vendors and simplified shipping. The KARC FD Tuner project continues and now a total of 10 have now been built by club members.

Martin’s (KH6MB) tuner design, with carbon fiber poles and fine cooper clad wire for antennas simplifies station setup and produces excellent results from beach front sites. Much better results with much less effort! (To display a section of interest, click on the + sign to display the information.)

Circuit Diagram

Assembly Photo

 

The rotor shaft of the capacitor should attach to the 50 Ohm side. This keeps the high voltage away from
your hand while tuning. Keep about 2 inches spacing between the inductor and the capacitor. The red wire and the brown wire from the inductor to the ground connection on the coax connector are #12 or #10 gage wire.
This is where all the current is. The blue wire is #16 gaga. One goes to the antenna the other to the ground mat. These are low current lines. Note the orientation of the inductor; wider spacing wire turns towards back of unit.

  Bill Of Materials

 

P/N

 

 Description Qty Cost per Kit Vendor Contact Manufacturer Notes
Parts Shipping
NBA-10142 Box, Enclosure 1 $52.71 $16.00 Mouser Electronics 1-800-346-6873 Bud Industries Cost for Qty 5
Ship UPS 2 day
NBA-10980-PL Panel, Enclosure 10.5″ x 6.74″ Plastic 1 $7.26 included
523-83-1R 83-1R SO-239 UHF Fem Conn. 1 $3.28 Amphenol Cost for qty 1
RI-20 Inductor 0.1 – 20.0 µH 4500Vpk 1 $90.00 $24.00 Palstar, Inc eva@palstar.com
1-800-773-7931		 Palstar Ship UPS
Ground
Custom Capacitor 5.5 – 83 pF 4500Vpk 1 $65.00 included
Custom ¼” shaft coupler for one each for
capacitor & inductor		 2 included
450-1722-ND Knob, Switch ¼″ shaft 1 $3.60 $1.50 Digi-key 1-800-344-4539 TE Connectivity Ship by
US Mail
450-1750-ND Knob, Switch, skirt & no. 1-10, ¼″ shaft 1 $7.68 included
H782-ND Pan head Screws 4-40 × 3/8″ 4 $0.28 B&F Fastener Supply
H724-ND Nuts 4-40 4 $0.20
H713-ND Pan head Screws 6-32 × 3/4″ 10 $1.00
H730-ND Split Lock Washers 6-32 10 $0.20
H735-ND Split Lock Washers 6-32 4 $0.16
H725-HD Nuts 6-32 6 $0.48
Miscellaneous
Hardware		 Rod ¼″ diameter × 1-2″ 2 $2.00 Hardware Hawaii
Wing Nut 6-32 2 $1.26 Local Hardware
Store
Solder Spade Lugs 6 $1.00
Hook up Wire AR $1.00
Total Costs >> $237.11 $41.50 Total is $278.61 vs. estimate of $262.00 ea.

 

Note: The knob for the inductor should be the larger one for easier gripping. (the inductor is harder to turn). The knob for the capacitor should be numbered to aid in dialing in predetermined amounts of capacitance (based on your know antenna requirements). Nicer knobs are available but they can be very expensive.

Some of the miscellaneous hardware can be purchased locally in small quantities but we had to order knobs and ended up buying the hardware in packages of 100 from the same vendor (Digi-key) and had it shipped with the knobs.